Silicon Metal

 

Silicon Mental manufacturer & supplier
 
 

ZHEN AN INTERNATIONAL CO., LIMITED

is a corporation that integrates production, processing, sales, and import and export operations. It has a 30,000 square meter footprint, produces and sells more than 150,000 tonnes of goods annually,  and more than 300 employees.

 

With thirty years of expertise, we are a top producer and supplier of metallurgical raw materials, dedicated to offering premium ferroalloys, Ferrosilicon, Ferrovanadium, Silicon Metal, Silicon Metal Powder, and others. We always provide products with good quality and low price.

 
30000+

Square Meters Built

 
30+

years experience

 
300+

Enterprise Employees

 
150,000+

Annual Output & Sales

 

 

 

 
Why Choose Us
 
01/

Professional Team
We have 26 senior technical engineers who have many years of experience in metallurgy production and application and can provide customized solutions for different customer needs. Our sales team is familiar with industry dynamics and market trends and can provide customers with professional advice and support.

02/

High Quality
With a deep understanding of the metallurgical sector, our team is adept at handling every aspect of production and quality control. Our quality inspectors strictly control the quality of each link to ensure that each batch of products meets international standards.

03/

Advanced Equipment

We Have 4 sets of production lines for ferroalloy of 20,000 TPY; 4 sets of production lines for Alloy cored wire of 30,000 TPY; 6 sets of vacuum furnaces; and 10+ sets of furnaces for other purposes.

04/

Wide Market
We not only meet the needs of China steel companies but also export our products to 150 countries and regions including Japan, South Korea, India, Europe, and the United States.

05/

Perfect Service
All after-sale requests will be responded to in 24 hours. Close follow-up of all orders by special person and keep customers informed timely. We provide you with quick and warm service throughout the whole process.

06/

Fast Delivery
We have a dedicated and efficient export department that specializes in documentation, packaging, and shipping services to provide reliable services to customers around the world, ensuring timely delivery and on-time shipping to the destination.

 

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Silicon Mental

What Is Silicon Mental?

 

   Silicon metal is a grey and lustrous semi-conductive metal that is used to manufacture steel, solar cells, and microchips. There are two allotropes: one is a dark brown amorphous powder that is active and can burn in air; the other is a stable crystal (crystalline silicon). Industrial silicon blocks are also used as demanding alloying agents and deoxidizers in the smelting of special steels and non-ferrous alloys. Generally, silica and quartz are used in building materials such as glass, and good quartz is used in the manufacture of alloys, metals, and single crystals.

 

Some Types of Silicon Mental

 

 

 

Silicon Metal 553

Silicon Metal 553

 

 The silicon content of Silicon Metal 553 is 98.7%, the iron content is 0.5%, the aluminum content is 0.5%, and the calcium content is 0.3%.
 The specifications and particle sizes of the natural blocks are as follows: 10-100 mm, 10-60 mm, 3-10 mm, 1-3 mm, 0-1 mm. Other sizes can be customised according to customer requirements.

 Packaging: Our ton bag packaging is available in 1000 kg packs, or can be customised according to your requirements.

 

Product grades
Si content(%) Impurities(%) Impurities(%) Impurities(%)
Fe Al Ca
silicon metal 553 98.7 0.5 0.5 0.3

Silicon Metal 441

 

 The silicon content of Silicon Metal 441 is 99.1%, the iron content is 0.4%, the aluminium content is 0.4%, and the calcium content is 0.1%.
 The specifications and particle sizes of the natural blocks are as follows: 10-100 mm, 10-60 mm, 3-10 mm, 1-3 mm, 0-1 mm. Alternatively, the specifications and particle sizes can be customized according to customer requirements.

 Packaging: Our ton bag packaging is available in 1000 kg packs, or can be customised according to your requirements.

 

type

Si

Fe

Al

Ca

Silicon Metal 441

99.0% Min

0.4% Max

0.4% Max

0.1% Max

Silicon Metal 441

 

Silicon Metal 1101

 

 The silicon content of Silicon Metal 1101 is 99.79%, the iron content is 0.1%, the aluminum content is 0.1%, and the calcium content is 0.01%. The phosphorus content does not exceed 0.004%.
 Specification and particle size: natural blocks, 10-100mm, 10-60mm, 3-10mm, 1-3mm, 0-1mm, or customized according to customer requirements.

 Packaging: Ton bag packaging (1000kg/pack) or customized according to customer requirements.

 

Type Chemical Composition (%)
Si(Min) Max
Fe Al Ca
Si-1101 99.7 0.1 0.1 0.01
Silicon Metal 1101
Silicon Metal 2202

Silicon Metal 2202

 

 The silicon content of Silicon Metal 2202 is 99.58%, the iron content is 0.2%, the aluminum content is 0.2%, and the calcium content is 0.02%. The phosphorus content does not exceed 0.004%.
 Specification and particle size: natural blocks, 10-100mm, 10-60mm, 3-10mm, 1-3mm, 0-1mm, or customized according to customer requirements.

 Packaging: Ton bag packaging (1000kg/pack) or customized according to customer requirements.

Grade Composition
Si Impurities(%)
Fe AI Ca
2202 99.58 0.2 0.2 0.02

 

 

Metal Silicon 3303

 

 The silicon content of Silicon Metal 3303 is 99.37%, the iron content is 0.3%, the aluminum content is 0.3%, and the calcium content is 0.03%. The phosphorus content does not exceed 0.005%.
 Specification and particle size: natural blocks, 10-100mm, 10-60mm, 3-10mm, 1-3mm, 0-1mm, or customized according to customer requirements.

 Packaging: Ton bag packaging (1000kg/pack) or customized according to customer requirements.

Grade Composition
Si Impurities(%)
Fe AI Ca
3303 99.37 0.3 0.3 0.03
Metal Silicon 3303

 

 

 

 

 

 

 

Properties of Silicon Mental
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Physical Properties of Silicon
It is a crystalline solid that has a blue-gray metallic luster and is hard and brittle. Si is the tenth most abundant element in the universe by mass, yet it is extremely rare in nature as a pure element. It is commonly found as silicon dioxide or silicates. It is both a semiconductor and a tetravalent metalloid. Since Si is a semiconductor, which means that it has a restricted capacity to conduct electricity. The capacity of silicon to conduct electricity may be significantly improved by doping it with additional elements. Si is used to make semiconductor devices such as transistors, microchips, and solar cells.

 

Chemical Properties of Silicon
Silicon is a rather passive element. It does not react with oxygen or the majority of other elements. Water, steam, and the majority of acids have minimal effect on the element. However, at higher temperatures, Si becomes considerably more reactive. It mixes with oxygen, nitrogen, sulfur, phosphorus, and other elements when molten (melted). It also easily produces a variety of alloys when melted.

  • Si forms compounds with metals (silicides) and with non-metals.
  • Combined with oxygen as silica (silicon dioxide, SiO2) or with oxygen and metals as silicate minerals. It is stable in air even at elevated temperatures owing to the formation of a protective oxide film.
  • It has dark-brown crystals that burn in the air when ignited.
  • It is transparent to long-wavelength infrared radiation.
  • It dissolves only in a mixture of nitric acid and hydrofluoric acid

 

Uses of Silicon Mental

 

Electronic Uses

Silicon is very important in the electronics industry. Pure Si has a high electrical resistance and poor electrical conductivity.Si is a semiconductor. This means that it can conduct electricity in some situations, but block it in others. Because of these properties, it is an excellent material for manufacturing transistors that amplify electrical impulses.Si is used to coat electrical components such as keypads, keyboards and copier rollers. It can also be used to make hard coatings for computers, fax machines, telephones and home entertainment devices.

01

Construction Industry

Silicon is used to make different types of construction materials, such as Portland cement and fire bricks. Many waterproofing materials used in construction are made of silicon. Earth bricks contain silica, which is a natural material that stops them cracking and shrinking.Silicon waxes and greases are used in very hot places.

02

Ceramics

Silicon is a component of many types of ceramic, including whiteware ceramics made from burned clay minerals.Porcelain is mostly made up of a mineral called kaolinite, which is a type of silicate. The classic soda-lime glass used in window panes and containers also contains silicon compounds. Optical fibres are made of silica-based glass fibres. Glass wool, used for insulation, and fiberglass, used for support, are both made from silica. Silicon carbide is very useful in the production of high-strength ceramics.

03

Industrial Uses

Silicon helps to protect structures from the weather. It helps to use energy more efficiently and keep the right temperature for people and machines.Silicon is also used to coat buildings, roads and bridges to make them stronger and more resistant to rust.Ferro silicon is a mixture of silicon and cast iron. When it comes into contact with air, it stops cementite from being produced. Si high oxygen efficiency makes ferrosilicon really useful for stopping steel from rusting.

04

 

 

What Are The Differences Of Silicon Metal 553, 441 And 3303?

 

 

  • Silicon metal 553 is a high-grade silicon metal alloy that is commonly used in a variety of industrial applications. It is a product of the refining process that converts raw materials such as silica, coke, and wood chips into pure silicon metal. Silicon metal 553 is known for its unique properties and advantages, which make it a preferred choice for many industries.
  • One of the biggest advantages of silicon metal 3303 is its high silicon content. It typically has a silicon content of above 99%, which is higher than that of silicon metal 553 and 441. This high silicon content makes it suitable for use in applications where high-purity silicon is required, such as in the production of electronic devices, solar panels, and other high-tech products.
  • Another advantage of silicon metal 553 is its low levels of impurities. It contains very low levels of elements such as iron, aluminum, and calcium, which can negatively impact the performance of silicon in certain applications. This makes it a preferred choice for applications where high levels of purity and low levels of impurities are critical.
  • Silicon metal 553 is also highly reactive, which means it can be easily mixed with other materials to create alloys and compounds with specific properties. This makes it a versatile material that can be used in a wide range of applications, from metallurgy to chemical production.
  • In terms of applications, silicon metal 553 is commonly used in the production of aluminum-silicon alloys, which are widely used in the automotive industry for engine blocks, cylinder heads, and other parts. It is also used in the production of silicones and other specialty chemicals, as well as in the production of high-tech products such as semiconductors and solar panels.
  • Compared to silicon metal 441 and 553, silicon metal 3303 offers a higher level of silicon content, which makes it suitable for applications that require high-purity silicon. It also offers low levels of impurities, which can improve the performance of silicon in certain applications. However, its higher cost compared to other grades of silicon metal may limit its use in some industries.

 

Production of  Silicon Metal
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Mining and Initial Refining

The production journey starts with the extraction of silicon dioxide (SiO2), which is also called quartz, from the Earth's crust. Quartz is the main source of silicon because it has a lot of silicon and you can find it almost everywhere. Once the quartz is mined, it is cleaned in special furnaces that use carbon at high temperatures. This process reduces the silicon dioxide to a form of silicon that is less pure. But this is just the start; more purification is needed to reach the highest standard.

 
Chemical Vapor Deposition (CVD)

Metallurgical grade silicon is then exposed to a chemical reaction with hydrogen chloride (HCl) at high temperatures. This turns it into a compound called trichlorosilane (SiHCl3). This process, called Chemical Vapor Deposition (CVD), changes the silicon into a form that is easier to work with and purifies it. Any impurities that weren't removed during the first refining process can react with the hydrogen chloride. This separates the impurities from the silicon.

 
Distillation

After the CVD process, the trichlorosilane is distilled. Distillation uses the different boiling points of trichlorosilane and the other impurities. By carefully controlling the temperature, the trichlorosilane can be separated from these impurities, making the silicon purer..

 
Silicon Deposition

The last step in making the product is to change the silicon back into its original form. This is done by heating the trichlorosilane in a special machine called a reactor at very high temperatures. The heat causes the trichlorosilane to break down, creating pure silicon and releasing hydrogen chloride gas. The resulting silicon can then be collected and prepared for use.

 

 

Our Factory 

 
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150,000+

Annual Production

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30000+

Square Meters Built

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30+

Years

 

Our Team

 

Customer Centered

  • We have a dedicated and efficient export department that specializes in documentation, packaging, and shipping services to provide reliable services to customers around the world.

Reputation For Development

1. We offer the most competitive prices.
2. We provide relevant professional product consulting.
3. We are willing to help customers find any potential products and merchandise.
4. You can visit our factory by yourself. 

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200+ Enterprise Employees

  • Our engineers can provide customized solutions for different customers' needs.
  • Our sales team can provide professional advice and support to our customers.
  • Our quality inspectors ensure that each batch of products meets international standards.

100+ Cooperating Partner

  • We not only meet the needs of China steel companies
  • But also export our products to 150 countries and regions including Japan, South Korea, India, Europe, and the United States.

 

CERTIFICATIONS

 
 
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CUSTOMER VISIT 

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FAQ
 

Q: What are the usage of silicon mental?

A: It serves as the basis for most integrated circuits (ICs). Nearly every electronic device today contains silicon ICs, found in practically every device with electric circuits.
It is used in transistors, solar cells, light-emitting diodes (LEDs), and other semiconductor devices. Small quantities of germanium can be alloyed with silicon to produce better transistors that withstand higher temperatures.
Silicon carbide is utilized as an abrasive in the manufacturing of ultrahard materials. It is also used as a semiconductor material in power electronics.
It is alloyed with metals to make high-performance alloys for use in high-temperature environments or reduce the metal's weight.

Q: What are the advantages of silicon mental?

A: It is easy to produce in large quantities and can achieve low prices for the end product.
It can create covalent bonds with other atoms, such as hydrogen and nitrogen, because it has four valence electrons.
The bandgap is 1.1 eV, which means that it has the potential to conduct electricity under the right conditions.
It works well with semiconductors to create integrated circuits. This means computers and other electronic devices can be designed from silicon.

Q: Is silicon a unique element?

A: Silicon is a semiconductor widely used in electronics and other industries. It tends to bond readily with other carbon-based elements. Silicon can be alloyed with other metals to create lightweight metals in high-heat, high-pressure environments.

Q: How is silicon used?

A: Silicon is highly abundant and has many uses. It is primarily used in the semiconductor industry and has other practical applications where it is alloyed with other elements.

Q: What is silicon used for in everyday life?

A: There are a wide variety of industrial and commercial uses for silicon and its compounds. Some well-known examples include its use as a semiconductor in electronic devices such as computers and phones, for the production of glass (as silica and silicates), and for medical procedures (as silicone).

Q: What are some properties of silicon?

A: There are many unique properties of silicon. Some distinct properties include its solid state at standard conditions, its metallic luster, its brittle nature, and its abilities as a semiconductor.

Q: What are the impurities present in silicon metal?

A: Silicon metal may contain impurities such as iron, aluminum, calcium, and traces of other elements. The presence of impurities can affect the properties and quality of the silicon metal, so purification processes are employed to remove or reduce impurities.

Q: What does natural silicon look like?

A: Silicon is a hard, relatively inert metalloid and in crystalline form is very brittle with a marked metallic luster. Silicon occurs mainly in nature as the oxide and as silicates. The solid form of silicon does not react with oxygen, water and most acids.

Q: What is the purest silicon?

A: Pure silicon is produced by heating silicon dioxide with carbon at temperatures approaching 2200°C. Silicon can get quite pure, and even different isotopes can get quite pure. Special techniques are able to make silicon that is 99.9999% pure Si-28.

Q: How is silicon metal produced?

A: Silicon metal is usually produced by reducing silica or silicates. This process is usually carried out in an electric arc furnace, using carbon as the reducing agent. At high temperatures, carbon reacts with silicon dioxide to produce silicon metal and carbon monoxide. Then, through the refining and cooling process, silicon metal with higher purity is obtained.

Q: What are the storage and handling considerations for silicon metal?

A: Silicon metal should be stored in a dry and well-ventilated area to prevent moisture absorption. It should be handled with care to avoid damage or contamination. Proper safety measures, such as wearing protective clothing and gloves, should be followed when handling silicon metal.

Q: How is the quality of silicon metal determined?

A: The quality of silicon metal is assessed based on various parameters, including its purity level, particle size distribution, chemical composition, and physical properties such as electrical conductivity and thermal stability. Quality control measures are implemented during production to meet specific industry standards and customer requirements.

Q: How is silicon metal transported?

A: Silicon metal is typically transported in various forms, including solid ingots, crushed or powdered material, or in bulk. It can be packaged in drums, bags, or specialized containers depending on the quantity and transportation requirements.

Q: Is silicon metal strong?

A: Silicon, with its strong, diamond-like tetrahedral structure, is quite resistant to heat – the melting point is 1414 °C, while the boiling point is 3265 °C.

Q: What are the factors affecting the price of silicon metal?

A: The price of silicon metal can be influenced by various factors, including supply and demand dynamics, production costs, energy prices, currency fluctuations, and global economic conditions. Market conditions and trade policies can also impact the price of silicon metal.

Q: Why is pure silicon important?

A: The element silicon is used extensively as a semiconductor in solid-state devices in the computer and microelectronics industries. For this, hyperpure silicon is needed. The silicon is selectively doped with tiny amounts of boron, gallium, phosphorus or arsenic to control its electrical properties.
As one of the leading silicon metal manufacturers and suppliers in China, we warmly welcome you to buy or wholesale bulk silicon metal made in China here from our factory. All customized products are with high quality and competitive price. Contact us for more details. silicon nitride, silicon wafer, electronic grade silicon

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