Jan 19, 2024 Leave a message

Why Does The Tap Hole Leak And How To Prevent It?

Causes of Tap Hole Leak:


1. The taphole is not read deep enough or is not blocked firmly.


2. The carbon bricks in the furnace lining near the tap hole are seriously eroded and their thickness is thinned. Especially when lime is often added to treat the furnace condition, the erosion of the tap hole is even more serious.

 

3. The taphole phase electrode is inserted too deep into the furnace material, and the temperature near the taphole is too high, causing the material blocking the taphole to be melted or eroded away.

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4. The amount of electrode paste in the mud balls for plugging the taphole is too small.


5. Before blocking, the molten iron and slag in the iron removal port were not completely removed, resulting in high temperature and softening.


6. The smelting time is long, and the material used to block the taphole cannot withstand the high temperature for a long time.

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Aiming at the above-mentioned causes of eye-catching accidents, taking corresponding measures can prevent eye-catching accidents.


When blocking the taphole, there should be a margin on the outside. Personnel in front of the furnace should always check the redness in the taphole. If signs of leakage are found, 1 to 2 mud balls should be plugged, and the smelting personnel should be notified at the same time. situation so that it can be handled.


Ladles of molten iron should be kept away from tapholes that are not currently in use. After filling the molten iron, immediately push the molten iron ladle under the tap hole to prevent the molten iron from flowing into the pit when the hole escapes.

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